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Tesla Under Scrutiny After Explosive Crash

Investigators question whether fire was result of battery-car design.

by on Feb.20, 2017

Tesla's in the crosshairs again after a Model S exploded in flames after a high-speed collision. The parent of one of the victims blames the car's batteries.

Tesla has come under fire in the wake of an explosive crash in Indianapolis involving a Model S battery-electric vehicle that took the life of a young woman and her boss.

The automaker had previously taken steps to prevent the lithium-ion batteries used in its vehicles from inadvertently catching fire. However, the crash raises questions not only about whether Tesla has gone far enough, but also if Tesla’s battery technology is inherently safe. Lithium-ion chemistry came under close scrutiny last year as a result of fires and meltdowns involving Samsung’s Galaxy Note 7 smartphone.

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“Had she been in another vehicle she would have been alive for me to yell at her for driving after drinking,” Jon Speckman, the father of Casey Speckman, said during an interview with the Indianapolis Star.

The 27-year-old was driving her boss’s Model S battery-electric vehicle about 1 a.m. on Nov. 3, 2016, when they appear to have swerved to avoid a car driving the wrong direction, crashing into a tree and then a parking garage in Indianapolis. The car almost immediately exploded. Speckman, who was found to have a blood-alcohol level of 0.21% – nearly triple Indiana’s 0.08% limit – was killed by the crash, but 44-year-old Kevin McCarthy died as a result of the subsequent explosion and fire.

Emergency responders reported that when they arrive at the scene, individual batteries from the Tesla’s pack were popping out of the vehicle and exploding.

(UAW gearing up for organizing battle with Tesla. Click Here for the story.)

Tesla CEO Elon Musk denies the company's vehicles are more unsafe than gasoline-powered cars and trucks.

Analyst Dave Sullivan, himself an electric vehicle owner, said he wasn’t entirely surprised by what happened. “Like a gasoline vehicle, an EV’s energy source can be explosive when it gets into a serious enough accident,” said Sullivan, an analyst with AutoPacific Inc. “I don’t know if there’s an answer to the explosive nature of lithium-ion when those batteries are disturbed.”

For its part, Tesla responded to a request for comment by TheDetroitBureau.com, stating, “We have been deeply saddened by this accident and have been working closely with authorities to facilitate their report. While it can be difficult to determine the precise speed of a vehicle in such a crash, the observed damage and debris field indicate a very high speed collision.”

This is not the first time Tesla has come under scrutiny as a result of fires involving its vehicles. The maker’s Model S was involved in several other well-publicized incidents in 2013, most of the fires triggered by road debris unexpectedly puncturing the battery pack. Tesla quickly responded by adding a new titanium shell that reduced the likelihood of such punctures.

Separately, CEO Elon Musk downplayed the risk, noting that there are “thousands” of gasoline-powered vehicles that are involved in fires every year. Referring to one of the Tesla incidents on a Washington state highway, he said in a blog post, “Had a conventional gasoline car encountered the same object on the highway, the result could have been far worse.

“For consumers concerned about fire risk, there should be absolutely zero doubt that it is safer to power a car with a battery than a large tank of highly flammable liquid.”

Despite the comments made by Casey Speckman’s father, it is difficult to say if any gasoline-powered vehicle would have behaved better in the Indianapolis crash, according to several auto industry insiders who were reluctant to discuss the incident on the record. While cars don’t routinely explode like they do on TV and in movies, there are, indeed, many fires that result from high-speed crashes. And witnesses to the Indianapolis crash told authorities the Model S was going well above the speed limit.

(Click Here to see more about the feds clearing Tesla and Autopilot.)

That was echoed by comments made by Indianapolis Fire Dept. Battalion Chief Kevin Jones, during a news conference called to discuss preliminary findings.

“If you have collisions at high rates of speed with impacts like that, regardless if it’s a traditional power vehicle via gasoline or hybrid or all electric, you can see a fire in a vehicle like that or severe damage. And so to say it was simply because it was an electric vehicle, you can’t say that because we’ve seen collisions that are non-electric vehicles with just as bad of damage or fire.”

The incident, nonetheless, highlights concerns about lithium technology at a time when the chemistry is again coming under close scrutiny. There have been enough reports of fires and meltdowns involving the Samsung Galaxy Note 7 that the FAA has barred passengers from carrying the smartphone onto commercial airplanes. A number of airlines, including Delta, have now severely restricted – or barred entirely – shipment of lithium batteries in cargo holds.

Experts note that there are actually more than a dozen different “families” of lithium-ion chemistry. Each has different characteristics – such as the amount of energy they can store and how quickly they can be charged. Unfortunately, some of the most “energy dense” versions are also more prone to catch fire due to both manufacturing failures and accidents that could short the batteries out. Automakers like Tesla have shied away from those formulations, accepting slightly poorer performance in return for lower risk.

Nonetheless, lithium chemistry isn’t entirely risk-free. But the National Highway Traffic Safety Administration and the industry-funded Insurance Institute for Highway Safety have so far accepted what the industry has done to mitigate such problems.

Tesla, incidentally, isn’t the only automaker to experience a battery fire. General Motors was involved in a couple incidents shortly after introducing its first-generation Chevrolet Volt plug-in hybrid. But a fire that was triggered by a NHTSA test was later ruled to be the result of the government’s improper test procedures, not a battery defect.

Meanwhile, Tesla came under fire for a different safety issue last year, following several crashes potentially linked to its semi-autonomous Autopilot technology. The automaker has acknowledged only one crash was linked to the system, and federal safety regulators subsequently determined that the primary problem was the driver’s failure to take steps to stop the vehicle before it crashed into a semi-truck. Scott Brown, a former Navy SEAL, was killed in the May 2016 incident. Tesla has since updated its Autopilot technology.

(A version of this story first appeared on NBCNews.com)

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3 Responses to “Tesla Under Scrutiny After Explosive Crash”

  1. Markp1950 says:

    Drive a high powered car drunk. What can go wrong… She should have used autopilot… And into a tree. Highly concentrated crash spot that doesn’t give. Dad didn’t say anything about his perfect daughter….

  2. Gene says:

    Emergency responders need to be trained better to deal with crashes involving vehicles with lithium batteries.
    Earlier stories about the recent Tesla crash in Indianapolis mentioned that the fire chief discussed needing copious amounts of water to fight a lithium fire. Water reacts violently with metallic lithium; a lithium battery fire should be considered a “Class D fire” (fire involving combustible metals) and should probably be fought with a Class D dry powder extinguisher.

  3. JAE says:

    Agree on both previous responses. You can gather data of approximate speed upon impact easier now than before. Many vehicle have sensors constantly recording driver / vehicle inputs and outputs. But to blame the battery or EV for the death of his daughter is incorrect. It’s hard to say it but it was her fault.