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Toyota’s U.S. Plants Down for a Week

Production of new Honda Civic won’t recover until “sometime” in autumn.

by on May.27, 2011

The 2012 Honda Civic will remain in short supply until at least the coming autumn.

Toyota’s entire U.S. production network will be sitting idle next week, the maker deciding to stretch out the normal Memorial Day holiday break because of ongoing shortages of Japanese-made parts.

Honda, meanwhile, says that while its global factory network appears to be recovering faster than it first anticipated it will be facing more problems getting production up to speed for the new 2012 Civic model, which is likely not to reach normal volumes until “sometime” in autumn.

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A new report underscores the magnitude of the crisis touched off by Japan’s March 11 earthquake and tsunami.  In Japan, Toyota production was off by 74.5% for all of April, while its global production declined 48%.

The disaster had only marginal impact on automotive assembly plants but 100s of supplier facilities were damaged or destroyed.  Others have been struggling under the rolling blackouts implemented after the quake touched off a triple meltdown at the Fukushima nuclear plant.

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Nissan to Increase North American Production, Trim Use of Japanese Parts

Maker also announces more Leaf battery cars coming to U.S.

by on Apr.21, 2011

Nissan will sharply increase the use of locally-produced parts, reducing its reliance on Japanese suppliers.

Nissan will sharply expand the use of locally-produced parts at its North American assembly plants, said Carlos Tavares, president of Nissan Americas.

That move will come at the same time the second-largest Japanese maker shifts production of more of its vehicles, including the Rogue crossover from Japan to factories in the U.S., Canada and Mexico.

“We will significantly reduce the number of parts coming from Japan,” said Tavares, keynote speaker at the 2011 New York Auto Show.  The goal is to jump from the current level of 69% locally-sourced components to 85%, he added.

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Like rivals Honda and Toyota, Nissan was hard hit by the series of disasters that struck Japan on March 11, losing the better part of a month of production in the home market alone.  But Tavares said all of Nissan’s plants are now in operation, the maker having found ways to “bypass parts shortages” caused by the crisis.

In his speech and a subsequent question-and-answer session, the Portugese-born (more…)

Toyota’s Japanese Plants Set to Re-open

But maker will still operate at half capacity -- and only temporarily.

by on Apr.08, 2011

Not out of the woods, yet. Toyota will resume Japanese production only temporarily.

More than a month after Japan was wracked by a series of natural disasters – and the subsequent crisis at a nuclear plant – Toyota Motor Co. is preparing to reopen its home market plants.

The maker revealed today it will resume operations on April 18th through at least the 27th, but at only half the normal capacity of that expansive production network.  The 18 factories will then shut down again from April 28 through May 9, a traditionally holiday period in Japan.

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The industry giant reports it has lost about 260,000 units of production since its factories were shut down by the 9.0-magnitude quake and tsunami that struck northeast Japan.  It is unclear how many additional units Toyota will lose due to maintaining a reduced production schedule.

And it remains unclear what the maker’s plans will be following the Golden Week holiday.  Toyota officials say they are slowly resolving problems related to parts shortages caused by the March 11 disaster.  But they still are facing problems with at least 150 parts and components.

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