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Hyundai Counts on Alabama Plant

Breaking bottlenecks is critical as the new 2015 Sonata rolls out.

by on Jun.30, 2014

The body of a new 2015 Hyundai Sonata rolls down the assembly line at the Alabama plant.

Hyundai has begun delivering the new 2015 Hyundai Sonata to dealers across America from its bustling assembly plant in Montgomery, Alabama, a factory stretched well beyond its rated capacity as the Korean carmaker struggles to keep up with consumer demand.

The Montgomery plant, which has 3,000 employees, now operates on three shifts five days per week and last year built a total of 398,000 vehicles – nearly 100,000 more than what it was built to handle when it opened a decade ago.

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Dave Zuchowski, president and chief executive officer of Hyundai Motor America, noted the ability of the Montgomery plant to expand production beyond the rated capacity has been critical to Hyundai’s ability to meet customer demand in recent years.

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